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Solar Breaker Size Calculator

Select your connection type and enter the watts to get the correct breaker ampere rating with product recommendations.

Connection

System Voltage

Power (Watts)

One Solar HSI-PLUS-12212M40 1200W 12V Hybrid Solar Inverter with 40A MPPT Charge Controller

One Solar HSI-PLUS-12212M40 1200W 12V Hybrid Solar Inverter with 40A MPPT Charge Controller

•₱9,500

Panel extension 10Meter 4mm2 PV Cable Black Red MC4 Solar Eextension Wiring for PV Module Setting

Panel extension 10Meter 4mm2 PV Cable Black Red MC4 Solar Eextension Wiring for PV Module Setting

Risin Energy Solar Store•₱2,100

GENTAI POWER LiFePO4 Battery 24V 200Ah Built-in 200A BMS Deep Cycle Lithium Battery

GENTAI POWER LiFePO4 Battery 24V 200Ah Built-in 200A BMS Deep Cycle Lithium Battery

GENTAI POWER SHOP•₱23,900

Featured products may include affiliate links from partner merchants.

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About the Solar Breaker Size Calculator

This breaker calculator finds the correct circuit breaker ampere rating for each connection in your solar system. A breaker that's too small trips constantly; one that's too large won't protect your wiring from overheating in a fault — so getting the rating right is a real safety matter, not just a convenience.

Pick the connection you're protecting — PV array to hybrid inverter, hybrid inverter to battery, or hybrid inverter to load — and enter the watts. The tool divides watts by the relevant voltage to get amps, then adds a 25% safety factor as required for continuous solar loads, and rounds up to a standard breaker size. DC connections use your system voltage (12/24/48V), while the AC load side uses mains voltage, because the same wattage draws very different current on each side.

Use this when wiring or upgrading your setup. Always confirm the final sizing and your wire gauge with a licensed electrician — these are planning estimates, not a code-compliant engineered design.

Related calculators

  • Breaker Sizing Calculator
  • Battery Required Calculator

Solar Breaker Calculator FAQ

Common questions about sizing breakers for your solar setup.

What size breaker do I need for my solar setup?

Divide the watts by the voltage of that connection to get amps, add a 25% safety factor, and round up to the next standard breaker. This calculator does it per connection type (PV-to-inverter, inverter-to-battery, inverter-to-load) and recommends products.

Why is the DC breaker bigger than the AC breaker?

The same power draws far more current at low DC voltage than at 230V AC. For example, 1,000W is about 83A at 12V DC but only ~4.3A at 230V AC — so DC-side breakers and cables must be much larger.

What is the 25% safety factor for?

Solar circuits run continuous loads, so standards require sizing conductors and breakers to 125% of the expected current. The 25% uplift keeps wiring within safe temperature limits and reduces nuisance tripping.

Do I need a different breaker between the battery and inverter?

Yes — that DC link carries high current and needs its own correctly sized breaker. The Breaker Sizing calculator focuses specifically on the battery-to-inverter connection.

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